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Operation and Maintenance Management
Operation and Maintenance Management
Traditional Management Process of Automatic Production Lines
Standard SolutionOperation and Maintenance Management
MINO Intelligent Manufacturing Service Platform - IIOT·MISP
Data Quantitative Analysis, Reduces Cost and Increases Efficiency for Users in the Entire Production Life Cycle
New Line Delivery + Production Line Transformation + Production Operation and Maintenance + Residual Value Evaluation
  • 15%

    Increase in recycled equipment

    50%

    Reduction in operation and maintenance cost

    40%

    Reduction in spare parts inventory

  • 50%

    Reduction in failure rate

    15%

    Reduction in new plants investment

    20%

    Reduction in investment of introduction of single models

  • 95%

    Reduction in time cycle before production

    5%

    Increase in equipment utilization/production efficiency

MINO MISP the Data Service Platform
Production Line Cycle and Start-up Rate Management
Diagnose the running status of production line based on the analysis of equipment cycle of production line
Achieve data visualization by MISP, carry out effective analysis drawing on the experience of industrial experts, and realize production line optimization and accurate management
Equipment Operation and Maintenance Management
Realize lean management of equipment based on status monitoring of equipment parameters
Realize real-time acquisition of equipment parameters by MISP, accurate early warning, fault prediction and unified operation and maintenance
Welding Quality Management
Realize improvement of welding quality and defect prediction based on the AI quality detection of welding spots
By adopting big data and AI technologies, establish the internal model correlation between real welding quality and welding process data, and realize accurate quality control
Equipment Reliability and Maturity Evaluation
Equipment reliability management based on intelligent evaluation and analysis of quantitative data
Accurate test of equipment reliability, forming data analysis report, and promoting “survival of the fittest” of equipment
BUSINESS COOPERATION MODEL
  • Examination Of Production Lines
    Professional diagnosis and analysis on the transformation of old lines (before & after comparison)
    Professional diagnosis and analysis report of new lines (virtual commissioning, dry run, mass production)
    Costing by action quantity
    Input-output: coverable by 1 day’s profit


  • Professional Analysis
    Turn-key service: responsible for the optimization and implementation of production lines
    Costing by promotion effect
    Input-output: half year profit of the production line improved


  • Optimization And Verification
    Salvage value evaluation service for equipments of old production lines:
    Proportional share of the added value of equipments
    Reliability assessment service for equipment of new production lines:
    Cost for 1 week on-site commissioning


  • Maintenance Of Production Lines
    Operation and maintenance services of production lines (personnel and spare parts included)
    Over 20% reduction in maintenance cost in the first year
    More than 10% decrease of the maintennance cost in every subsequent year
    Platform for operation and maintenance service tools of production lines
    One time deployment cost & annual system maintenance cost
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